Lycoming Cylinder Repair & Overhaul
In-House Cylinder Repairs You Can Trust
At Aircraft Engine Specialists (AES), we understand that your Lycoming engine is only as strong as its cylinders. That’s why we offer complete in-house cylinder repair services designed to restore performance, maintain airworthiness, and keep your aircraft flying safely and efficiently.
Whether you’re dealing with worn components, cracks, or loss of compression, our experienced technicians deliver the highest standard of FAA-compliant repairs for flight schools, fleet operators, and individual aircraft owners nationwide.
Complete Cylinder Repair Services
Our state-of-the-art facility in Gilbert, AZ is equipped to handle every aspect of Lycoming cylinder reconditioning and repair. Services include:
- Detailed Inspections
Thorough dimensional checks and visual inspections to assess wear, damage, and compliance. - Crack Detection and Repair
In-house NDT (Non-Destructive Testing), including dye penetrant and magnetic particle inspections, to identify and correct cylinder head or barrel cracks.
- Cylinder Reconditioning
Honing, resurfacing, valve rework, and guide replacement to restore full performance and lifespan. - Cylinder Replacements
If your cylinder cannot be economically repaired, we’ll recommend and install FAA-approved new or overhauled cylinders that meet or exceed factory specifications.
Why Choose AES for Cylinder Work?
- FAA-Certified Repair Station
All repairs and inspections meet or exceed FAA and Lycoming standards. - Experienced Technicians
Decades of combined engine service expertise focused exclusively on Lycoming engines. - In-House Precision Equipment
From NDT to resurfacing, we complete every job on-site to maintain full control and quality. - Quick Turnaround Times
We know downtime costs you. Our team works efficiently to get your aircraft back in the air. - Fleet-Focused Service
Flight schools and operators rely on our consistency and accuracy to keep their operations running.
Common Issues We Repair
- Cylinder barrel scoring or glazing
- Low compression readings
- Worn or damaged guides and bushings
- Surface pitting or erosion
Each cylinder is carefully evaluated and repaired with strict adherence to tolerances and safety regulations—ensuring dependable performance when it counts.
Schedule Your Cylinder Inspection or Repair
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Address
612 E Germann Rd.
Gilbert, AZ 85297
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